5000 SERIES

RUGGED NETWORKING EQUIPMENT

The 5000 Series consists of a family of ruggedized COTS Networking Equipment such as switches, routers, firewalls and servers. For ease of use, integration and training, Nova Integration Solutions selects Small-to-Medium Business (SMB) and Enterprise class switch, router and firewall COTS devices from manufacturers such as Netgear, Ubiquiti and Cisco. These networking devices are then subjected to a proprietary ruggedization process and housed in standard and custom “reference design” enclosures similar to our Rugged and MIL-Spec printer lines. All enclosures are conduction cooled, sealed, and are available in table top, rack mounting or shock tray mount configurations.

All devices support highly rugged and MIL-spec applications utilized by the defense/aerospace markets as well as high reliability industrial such as railway and utilities. Heaters are available for applications where operation in freezing temperatures is a requirement.

Currently three classes of products are available with a variety of standard models to choose from. As with all products, customization is available.

rugged network switch pic

Class 5100
Rugged Switch
SMB & Enterprise

rugged router image

Class 5200
Rugged Router
SMB & Enterprise

rugged firewall photo

Class 5300
Rugged Firewall
SMB & Enterprise

General Construction:
  • Machined aluminum (aerospace grade 6061-T6) housing with formed sheet metal (aluminum 5052-H32) internal structures and brackets
  • Chemical film per MIL-C-5541, Class 3, Gold Color (standard)
  • Customer defined painting and silk screen or engraving
  • Sealed, fan-less conduction cooled designs
Features:
  • Managed and Unmanaged rugged switches
  • Small-Medium Business and Enterprise class rugged switches, rugged routers and rugged firewalls
  • 8port and 24port rugged switches
  • Standard and VPN rugged routers
  • Cisco brand and other rugged firewall, rugged router and rugged switches
  • Power and I/O connectors can be changed per customer requirement
  • 1U and 2U rugged enclosures with extensive use of captive hardware
  • Tabletop or optional rack mounting
  • Heater available for operation in freezing temperatures
Standard Models:

Class 5100 Rugged Small-Medium Business Ethernet Switches

Model # Description COTS Device
5100-08 SMB, UNMANAGED SWITCH, 8PORT NETGEAR GS108
5100-24 SMB, UNMANAGED SWITCH, 24PORT NETGEAR JGS524
5110-08 SMB, UNMANAGED SWITCH , CISCO, 8PORT CISCO SG110D-08
5110-24 SMB, UNMANAGED SWITCH, CISCO, 24PORT CISCO SG112-24
5120-08 SMB, MANAGED SWITCH, 8PORT NETGEAR GS108Tv2
5120-08POE SMB, MANAGED SWITCH, 8PORT, POE NETGEAR GS108PE
5120-24 SMB, MANAGED SWITCH, 24PORT UBIQUITI EDGESWITCH 24
5130-10 SMB, MANAGED SWITCH, CISCO, 10PORT CISCO SG300-10
5130-10POE SMB, MANAGED SWITCH, CISCO, 10PORT, POE CISCO SG300-10P
5130-28 SMB, MANAGED SWITCH, CISCO, 28PORT CISCO SG300-28
5130-28POE SMB, MANAGED SWITCH, CISCO, 28PORT, POE CISCO SG300-28P

Class 5100 Rugged Enterprise Ethernet Switches

Model # Description COTS Device
5140-24 ENTERPRISE, MANAGED SWITCH, 24PORT UBIQUITI US-24
5150-08 ENTERPRISE, MANAGED SWITCH, CISCO, 8PORT CISCO 3560CX-8PC-S
5150-24 ENTERPRISE, MANAGED SWITCH, CISCO, 24PORT CISCO CATALYST 2560-24LC-S

Class 5200 Rugged Routers

Model # Description COTS Device
5220 SMB, RUGGED ROUTER UBIQUITI EDGEROUTER LITE
5230 SMB, RUGGED VPN ROUTER, CISCO CISCO RV325
5240 ENTERPRISE, RUGGED ROUTER EDGEROUTER PRO
5250 ENTERPRISE, RUGGED ROUTER, CISCO CISCO 2911

Class 5300 Rugged Firewall

Model # Description COTS Device
5320 SMB, RUGGED FIREWALL CHECKPOINT 1180
5330 SMB, RUGGED FIREWALL, CISCO CISCO ASA5505
5340 ENTERPRISE CLASS, RUGGED FIREWALL CHECKPOINT 4200
5350 ENTERPRISE CLASS, RUGGED FIREWALL, CISCO CISCO ASA5515
Power System:
VDC Input 18-32VDC Standard
12V, 24V, 28V, 48V, 72V and 270V nominal input optional
VAC Input 110- 220VAC autoranging Standard
47-440Hz aircraft power support (optional)
3-phase power input support (optional)
Custom Custom configurations can be produced in collaboration with parent company Technology Dynamics, Inc.
EMI Filtering MIL-STD-461 compliant EMI filters produced by sister company Nova Electric are included with all embedded computer products. Custom and semi-custom configurations available.
Voltage Holdup MIL-STD-704 voltage hold up available as an option
Common Specifications (abbreviated):

The specifications listed are the minimum met by all Rugged switch, router and firewall products. Please visit individual product pages to see which models exceed these specifications.

Temperature
  • MIL-STD-810F
  • Temperature ranges vary by model and if heater option is selected
Humidity
  • MIL-STD-810F / RTCA/DO-160F
Altitude
  • MIL-STD-810F, up to 40,000ft (operating)
  • MIL-STD-810F, up to 60,000ft. (non-operating)
Vibration
  • MIL-STD-810F, Method 514.6, Procedure I
Shock
  • MIL-STD-810F, Method 516.6, Procedures I
Bench Handling
  • MIL-STD-810F, MIL-STD-810F, Method 516.6, Procedures V & VI
Transportation
  • MIL-STD-810F
Inclination
  • 0° to 30° in any axis
EMI/EMC
  • MIL-STD-461E
ESD
  • MIL-STD-1686A
Sand/Dust
  • MIL-STD-810F
  • RTCA/DO-160E, Paragraph 12.3, Category D
Rain
  • MIL-STD-810F
Grounding
  • MIL-STD-464
Fluid Contamination
  • Jet fuel DERD 2494, hydrolic fluid MIL-H-5606E, lube oil mixtures to DERD 2497/ MIL-L-7808 & soap water
Sealing
  • IP 66 minimum
Applications:
  • UAV
  • Fighter Jet
  • Commercial aircraft
  • Prop and Turbo prop aircraft
  • Helicopter
  • Naval and submarine
  • Explosion Proof
  • Law Enforcement / First Responders
  • Anti-vandal
  • Outdoor Utilities
  • Construction, mining, oil/gas exploration
  • Railway