CLASS 5200 – RUGGED NETWORK ROUTER

The Class 5200 contains a portfolio of standard COTS rugged Network Routers suitable for harsh environments. For ease of use, integration and training, Nova Integration Solutions selects proven and well documented Small-to-Medium Business (SMB) and Enterprise class routers and VPN routers from manufacturers such as Ubiquiti and Cisco and integrates these devices into sealed military grade enclosures. Prior to integration, the COTS Routers are subjected to a proprietary ruggedization process making the equipment more resilient.

All enclosures are conduction cooled, sealed, and are available in table top, rack mounting or shock tray mount configurations. Internal components are all military grade including Teflon wires, shielded cables, military circular connectors, MIL-STD-461 compliant EMI filter and power system.

All devices support highly rugged and MIL-spec applications utilized by the defense/aerospace markets as well as high reliability industrial such as railway and utilities. Heaters are available for applications where operation in freezing temperatures is a requirement.

If your preferred device is not shown please contact factory for a semi-custom design based on our proven reference designs.

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Standard Models:

Rugged Routers and VPN Router

Model # Description COTS Device Data Sheet
5220 SMB, RUGGED ROUTER UBIQUITI EDGEROUTER LITE
5230 SMB, RUGGED VPN ROUTER, CISCO CISCO RV325
5240 ENTERPRISE, RUGGED ROUTER EDGEROUTER PRO
5250 ENTERPRISE, RUGGED ROUTER, CISCO CISCO 2911
Features:
  • Standard and VPN rugged Routers
  • Small-Medium Business (SMB) and Enterprise class rugged routers
  • Popular brands such as Cisco and Ubiquiti supported
  • Power and I/O connectors can be changed per customer requirement
  • 1U and 2U rugged enclosures with extensive use of captive hardware
  • Tabletop, rack mount or shock tray mounted
  • Heater available for operation in freezing temperatures
Power System:
VDC Input 18-32VDC Standard
12V, 24V, 28V, 48V, 72V and 270V nominal input optional
VAC Input 110- 220VAC autoranging Standard
47-440Hz aircraft power support (optional)
3-phase power input support (optional)
Custom Custom configurations can be produced in collaboration with parent company Technology Dynamics, Inc.
EMI Filtering MIL-STD-461 compliant EMI filters produced by sister company Nova Electric are included with all embedded computer products. Custom and semi-custom configurations available.
Voltage Holdup MIL-STD-704 voltage hold up available as an option
Common Specifications (abbreviated):

The specifications listed are the minimum met by all Rugged switch, router and firewall products. Please visit individual product pages to see which models exceed these specifications.

Temperature
  • MIL-STD-810F
  • Temperature ranges vary by model and if heater option is selected
Humidity
  • MIL-STD-810F / RTCA/DO-160F
Altitude
  • MIL-STD-810F, up to 40,000ft (operating)
  • MIL-STD-810F, up to 60,000ft. (non-operating)
Vibration
  • MIL-STD-810F, Method 514.6, Procedure I
Shock
  • MIL-STD-810F, Method 516.6, Procedures I
Bench Handling
  • MIL-STD-810F, MIL-STD-810F, Method 516.6, Procedures V & VI
Transportation
  • MIL-STD-810F
Inclination
  • 0° to 30° in any axis
EMI/EMC
  • MIL-STD-461E
ESD
  • MIL-STD-1686A
Sand/Dust
  • MIL-STD-810F
  • RTCA/DO-160E, Paragraph 12.3, Category D
Rain
  • MIL-STD-810F
Grounding
  • MIL-STD-464
Fluid Contamination
  • Jet fuel DERD 2494, hydrolic fluid MIL-H-5606E, lube oil mixtures to DERD 2497/ MIL-L-7808 & soap water
Sealing
  • IP 66 minimum
Construction:
  • Machined aluminum (aerospace grade 6061-T6) housing with formed sheet metal (aluminum 5052-H32) internal structures and brackets
  • Chemical film per MIL-C-5541, Class 3, Gold Color (standard)
  • Customer defined painting and silk screen or engraving
  • Sealed, fan-less conduction cooled designs
Applications:
  • UAV
  • Fighter Jet
  • Commercial aircraft
  • Prop and Turbo prop aircraft
  • Helicopter
  • Naval and submarine
  • Explosion Proof
  • Law Enforcement / First Responders
  • Anti-vandal
  • Outdoor Utilities
  • Construction, mining, oil/gas exploration
  • Railway
  • Rail Safety