CLASS 5200 – RUGGED NETWORK ROUTER

The Class 5200 contains a portfolio of standard COTS rugged Network Routers suitable for harsh environments. For ease of use, integration and training, Nova Integration Solutions selects proven and well documented Small-to-Medium Business (SMB) and Enterprise class routers and VPN routers from manufacturers such as Ubiquiti and Cisco and integrates these devices into sealed military grade enclosures. Prior to integration, the COTS Routers are subjected to a proprietary ruggedization process making the equipment more resilient.

All enclosures are conduction cooled, sealed, and are available in table top, rack mounting or shock tray mount configurations. Internal components are all military grade including Teflon wires, shielded cables, military circular connectors, MIL-STD-461 compliant EMI filter and power system.

All devices support highly rugged and MIL-spec applications utilized by the defense/aerospace markets as well as high reliability industrial such as railway and utilities. Heaters are available for applications where operation in freezing temperatures is a requirement.

If your preferred device is not shown please contact factory for a semi-custom design based on our proven reference designs.

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Standard Models:

Rugged Routers and VPN Router

Model #	Description	COTS Device
5220	SMB, RUGGED ROUTER	UBIQUITI EDGEROUTER LITE
5230	SMB, RUGGED VPN ROUTER, CISCO	CISCO RV325
5240	ENTERPRISE, RUGGED ROUTER	EDGEROUTER PRO
5250	ENTERPRISE, RUGGED ROUTER, CISCO	CISCO 2911

Features:

Standard and VPN rugged Routers
Small-Medium Business (SMB) and Enterprise class rugged routers
Popular brands such as Cisco and Ubiquiti supported
Power and I/O connectors can be changed per customer requirement
1U and 2U rugged enclosures with extensive use of captive hardware
Tabletop, rack mount or shock tray mounted
Heater available for operation in freezing temperatures

Power System:

VDC Input	18-32VDC Standard 12V, 24V, 28V, 48V, 72V and 270V nominal input optional
VAC Input	110- 220VAC autoranging Standard 47-440Hz aircraft power support (optional) 3-phase power input support (optional)
Custom	Custom configurations can be produced in collaboration with parent company Technology Dynamics, Inc.
EMI Filtering	MIL-STD-461 compliant EMI filters produced by sister company Nova Electric are included with all embedded computer products. Custom and semi-custom configurations available.
Voltage Holdup	MIL-STD-704 voltage hold up available as an option

Common Specifications (abbreviated):

The specifications listed are the minimum met by all Rugged switch, router and firewall products. Please visit individual product pages to see which models exceed these specifications.

Temperature	MIL-STD-810F Temperature ranges vary by model and if heater option is selected
Humidity	MIL-STD-810F / RTCA/DO-160F
Altitude	MIL-STD-810F, up to 40,000ft (operating) MIL-STD-810F, up to 60,000ft. (non-operating)
Vibration	MIL-STD-810F, Method 514.6, Procedure I
Shock	MIL-STD-810F, Method 516.6, Procedures I
Bench Handling	MIL-STD-810F, MIL-STD-810F, Method 516.6, Procedures V & VI
Transportation	MIL-STD-810F
Inclination	0° to 30° in any axis
EMI/EMC	MIL-STD-461E
ESD	MIL-STD-1686A
Sand/Dust	MIL-STD-810F RTCA/DO-160E, Paragraph 12.3, Category D
Rain	MIL-STD-810F
Grounding	MIL-STD-464
Fluid Contamination	Jet fuel DERD 2494, hydrolic fluid MIL-H-5606E, lube oil mixtures to DERD 2497/ MIL-L-7808 & soap water
Sealing	IP 66 minimum

Construction:

Machined aluminum (aerospace grade 6061-T6) housing with formed sheet metal (aluminum 5052-H32) internal structures and brackets
Chemical film per MIL-C-5541, Class 3, Gold Color (standard)
Customer defined painting and silk screen or engraving
Sealed, fan-less conduction cooled designs

Applications:

UAV
Fighter Jet
Commercial aircraft
Prop and Turbo prop aircraft
Helicopter
Naval and submarine
Explosion Proof
Law Enforcement / First Responders
Anti-vandal
Outdoor Utilities
Construction, mining, oil/gas exploration
Railway
Rail Safety